Execu-Tool

Engineering and Production Capabilities

Executool’s Tooling Department specializes in complete manufacturing of close tolerance plastic and metal injection molds. We offer Class A high-production multi-cavity hot manifold molds to single-cavity prototype tooling.

Our world-class tooling facility – approximately 18,000 sq. ft. of climate controlled manufacturing space is ISO 9001:2008 and ISO 13485:2003 certified. Executool is staffed by highly skilled craftsmen who build quality metal components with precision and attention to detail. Serving the automotive, computer, electronics, medical, pharmaceutical and general markets, our toolmakers can hold tolerances of up to .00002 per inch in laminated tooling.

At Executool, our high-quality, cutting-edge equipment meets all of the industry’s established standards, and we consistently meet our customers’ delivery requirements/timelines. Our mission: to get it right the first time. Our QA personnel can provide additional inspection certification, if desired.

We can also manage your foreign tool builds. With several partnerships with tooling facilities in Hong Kong, Taiwan and other Asian manufacturing centers, we can offer lower tooling costs, without sacrificing quality. Executool will design your tools, consign overseas builds, import tools and handle all shipping/duties/bonds/insurance when shipping tools back to the United States. Tools are sampled and conditioned to meet first-article inspections based on your requirements.

Executool Offers:
  • Conventional milling
  • CNC high-speed milling
  • Heat treating
  • Grinding
  • Electrical discharge machining (EDM)
  • Wire EDM
  • Polishing
  • In-house design
  • Injection molding
  • Electrode design and manufacturing
  • Hard milling of various mold components
  • Quality assurance departments
  • 24/7 in-house tooling changeover and repair department
Tooling/Mold Making Equipment 
CNC and Mill Room
  • 1 Roeders RFM 600 High-Speed Machining Center System 3R Tool Master Robot
  • RXP 500 DM 5-axis High-Speed Machining Center with System 3R Workpartner 1+ Robot
  • 1 Okuma Machining Center with Chip Blaster
  • 1 Kitamura Mycenter 3XiF FineSurface Machining Center with ChipBlaster
  • 2 Bridgeport Milling Machines with Acu-Rite Digital Readouts
CNCs Operate with Four Software Programs:
  • Mastercam
  • HyperMill integrated into Mechanical Desktop
  • Pro/ENGINEER
  • SolidWorks
Grinding Department
  • 23 Harig 612 Tool Grinders with Acu-Rite Digital Readouts
  • 6 Okamoto Linear 612 Tool Grinders with Acu-Rite Digital Readouts
  • 1 Mitsui Tool Grinder with Acu-Rite Digital Readout
  • 1 Harig 618 Wet Grinder
  • 1 Okamoto ACC-16-32DX Wet Grinder
Electrical Discharge Machining (EDM) Department
  • Mitsubishi EA12PS with System 3R Tool Master Robot
  • Mitsubishi EA8S with 10 Tool Tool Changer
  • 1 Charmilles E-110 Bench-Top Burners with Microfin and Isocut
  • 2 Agie E10X Mondo 20 Sinker
  • 1 Agie E 10X Ameritron Sinker
Automation
  • 1 Fully automated manufacturing cell with Roeders RFM600, Charmilles Roboform 550, and System 3R Workmaster robot
Wire EDM Department
  • 1 MITSUBISHI FA20S Wire EDM
  • MITSUBISHI MV 1200R Wire EDM
  • 1 Drill-Mate 22 Hole Popper with Digital Readout
  • 1 Drill-Mate 430i CNC Hole Popper

Executool Offers:

  • Supplier-managed inventories
  • Monthly and quarterly quality service reports for delivery times, quality ratings and production capabilities
  • Participation in cost-savings reduction teams to decrease costs, while maintaining quality parts.
  • A team approach to design changes and any quality issues that arise
  • Quick quote turnaround, with an interdisciplinary team approach