Execu-Mold

Molding: Production Capabilities

Executool is a world-class custom injection molder, specializing in tight tolerance of engineering-grade resin polymers. Capabilities range from prototype tooling and material sampling to single-/multi-cavity production capacity. We are ITAR, ISO 9001 and ISO 13485 certified and continue to build upon our reputation for exceptional quality and attention to detail. Our 15,000-sq.-ft. Molding Department is a 24-hour production facility, with a wide variety of presses that range in size from 50 to 200 tons. We use close-looped molding machines, with barrel capacities of .46 to 14 oz., that allows for high-precision repeatability.

Executool operates in a clean environment, with a climate-controlled atmosphere. Each press area houses the necessary support equipment, including dryers, granulators, water/oil temperature controllers, robotic sprue pickers and part pickers. All presses are equipped with vacuum material loaders with sight glass controls and portable drying systems. Moisture analysis readings are taken and recorded to assure dry material. First-article inspection and in-process dimensional inspections are completed using Avant OGP video measuring system. Statistical process controls are offered on all production runs. Highly trained quality assurance personnel perform all inspections.

After a new tool or mold passes our sampling and approval process to part print, it is ready for production. The number of parts a mold will produce is determined by each customer’s end demand. These volumes can range from a few thousand to millions of parts per year. Each of our parts is assigned a full quality inspection plan, with a responsible leader from each of our key departments: tooling, engineering, quality and processing. These leaders work together to deliver the highest-quality part that meets and exceeds your needs. Some quality requirements require us to run plastic parts with tolerances of up to .0004″.

Executool Offers:

• Mold sampling
• Mold troubleshooting
• First-article inspection
• Full quality inspection plan
• Low volume short runs for JIT shipments
• High-volume production runs
• Certified-part production runs
• Consignment production runs
• Packaging
• Material lot trace ability
• Material certificates per shipment
• Assembly

Our Equipment

Our 15,000-sq-ft. Molding Department is a 24-hour production facility, with a wide variety of presses that range from 50-200 tons. We use close-looped molding machines, with barrel capacities of .46 to 14 oz., that allows for high-precision repeatability.

Auxiliary Molding Equipment

• Novatec and Thoreson Hoppers and Dryers with Automatic Loaders
• Advantage Temperature Controllers (water and heating oil)
• Vac-U-Temp Leak Stopper
• Avalon Imaging Safety Cycle Mold Protection Systems
• Microscope part inspection
• Pick-n-Place Robot
• Moisture Analyzer
• Climate-controlled manufacturing area and mold storage
• Mold-repair and changeover department dedicated to support molding operations

Parting Line Injection/Vertical Injection Molding

Executool offers three molding presses that use vertical injection. This process works very well for insert molding.

Our Polymers:

• PEAK
• PET
• LCP
• PBT
• LCP
• Nylon
• PPA

Our Industries:

• Medical
• Computer
• Industrial
• Electronic
• Telecom
• Aerospace & Defense
• Automotive
• Consumer Products

Our Medical Molding:

Executool offers a customizable setup for cleanroom medical molding with a variety of press sizing options. We are able to quickly adapt our clean room environment to your projects needs to maintain the standards within your requirements. All contained within a secure climate-controlled facility, your project is housed and maintained within its own clean room environment.

We look forward to providing you with a customized solution for cleanroom medical molding under our well maintained ISO 9001 and 13485 system.