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Injection Molding

Molding: Production Capabilities

Injection Molding

2009 Quality Rating - 100%

Executool is a world-class custom injection molder, specializing in tight tolerance of engineering-grade resin polymers. Capabilities range from prototype tooling and material sampling to single-/multi-cavity production capacity.

We are ISO 9001:2000 certified and continue to build upon our reputation for exceptional quality and attention to detail.

Our 15,000-sq.-ft. Molding Department is a 24-hour production facility, with a wide variety of presses that range in size from 50 to 200 tons. We use close-looped molding machines, with barrel capacities of 1.9 to 14 oz., that allow for high-precision repeatability.

Executool operates in a clean environment, with a climate-controlled atmosphere. Each press area houses the necessary support equipment, including dryers, granulators, water/oil temperature controllers, robotic sprue pickers and part pickers. All presses are equipped with vacuum material loaders with sight glass controls and portable drying systems. Moisture analysis readings are taken and recorded to assure dry material.

First-article inspection and in-process dimensional inspections are completed using Avant OGP video measuring system. Statistical process controls are offered on all production runs. Highly trained quality assurance personnel perform all inspections.

After a new tool or mold passes our sampling and approval process to part print, it is ready for production. The number of parts a mold will produce is determined by each customer’s end demand. These volumes can range from a few thousand to millions of parts per year.

Each of our parts is assigned a full quality inspection plan, with a responsible leader from each of our key departments: tooling, engineering, quality and processing. These leaders work together to deliver the highest-quality part that meets—and exceeds—your needs. Some quality requirements require us to run plastic parts with tolerances of up to .0004”.

Executool Offers:

Mold sampling
Mold troubleshooting
First-article inspection
Full quality inspection plan
Low volume short runs for JIT shipments
High-volume production runs
Certified-part production runs
Consignment production runs
Packaging
Material lot trace ability
Material certificates per shipment
Assembly

Parting Line Injection/Vertical Injection Molding

Executool offers three molding presses that use vertical injection. This process works very well for insert molding.